The Challenge

PRFs turn used plastics into recycled raw material for manufacturing — but output quality is only as good as the feedstock coming in.

Inconsistent Feedstock

Operators Inbound bales vary in contamination and composition, with no measurement at intake.

Quality Control

Off-spec resin and contamination drive downgrades, rejections, and downtime.

Yield and Throughput

Operators lack the real-time data to hold both quality and rate as the stream shifts.

Built on EverestLabs Vision AI

How EverestLabs helps

The same compact cell, four different jobs — from protecting bale quality to pulling revenue back out of the residue line.

NAVIGATOR

Agentic AI

Navigator inspects and audits incoming feedstock, characterizes composition and contamination in real time, and monitors the process to hold yield and throughput within spec — replacing manual sampling with continuous measurement.

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NAVIGATOR · AGENTIC AI

Robotics

Physical AI

Robotics executes clean-up and separation, removing contaminants and isolating target resins to protect output quality.

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Capabilities & Outcomes

01

Feedstock Inspection & Audit

Contamination measured at intake, not discovered downstream

02

Real-Time Process Monitoring

Yield and throughput held within spec

03

Robotic Clean-Up & Separation

Higher resin purity and fewer rejections

04

Composition Tracking

Data to negotiate feedstock quality with suppliers